Built around the real problems of granite plants (hard-to-hire labor, low efficiency and safety risks), we offer three tiers: Smart Unloading System → Automated Cutting Line → Digital Factory Management. Adopt them step by step; there is no need to do everything at once.
One core job: stack cut stone slabs automatically, safely and neatly, and keep an accurate count of every piece.
01 · Single Machine First
One machine replaces manual stacking: automatic push-off, vacuum pick-up, transfer, stacking and counting at a constant 1 slab/min, with 1 operator for 5 machines. Solve the most exhausting and dangerous step, unloading, first.
Model 1: WF-ST2.2 · slab length ≤2.2 m / ≤300 kg · about 1,600 m² per day
Model 2: WF-ST3.0 · slab length ≤3.0 m / ≤600 kg · about 2,600 m² per day
02 · Full-Line Upgrade
Loading, cutting, sorting, washing and stacking linked into one automatic line: 24-hour continuous production with full-line PLC coordination, for high-volume plants that need stable capacity.
Stations: Loading → Sawing → Push-off → Vacuum pick-up → Stacking → Counting
Custom-integrated to your workshop size and existing saws
03 · Digital Management
A digital dashboard on top of automation: real-time output statistics, equipment status alerts, slab counting and automatic count sheets. Watch your workshop run from your phone.
Options: cloud data dashboard / AI auto stock-in sheet / smart material-change platform
Connects to your existing equipment on its own; no full-line purchase required
Manual stacking → smart unloading machine → automated full line, compared tier by tier. Find your row by daily output and staffing.
| Item | Traditional manual stacking | Smart Unloading System (single machine) | Automated cutting line (full line) |
|---|---|---|---|
| Suitable output | Low volume, intermittent work | Daily output around 1,600–2,600 m² | High-volume plants prioritizing capacity and 24h production |
| Unloading / stacking method | Manual bending and lifting ✕ | Automatic stacking by vacuum-cup gantry manipulator ✓ | Fully automatic multi-station coordinated stacking ✓ |
| Cycle time & capacity | Depends on worker stamina, fluctuates widely | Constant 1 slab/min · 24h continuous | Stable cycle across the whole process · 24h production |
| Staffing | 2–3 workers per shift for stacking | 1 operator for 5 machines | Minimal-staff full-line operation |
| Injuries & slab damage | High risk of strains and crush injuries; slabs chipped by handling | Workers never touch the slab; zero manual-lifting risk | No human intervention, safe and controlled |
| Counting & count sheets | Manual counting is error-prone and causes disputes | Automatic counting, count sheets generated automatically | Automatic counting + cloud data (optional) |
| Retrofit requirements | — | Footprint about 6.0×4.3 m / 6.8×5.1 m; no major workshop changes | Requires overall planning around the workshop layout |
| Who it suits | Low volume, not investing yet | 1–2 saws, solving the unloading pain point first | Multiple saws, aiming for minimal staffing across the line |
On payback: based on typical staffing in stone regions, the unloading system usually pays for itself in about a year through labor savings (indicative; the engineer's calculation for your actual conditions prevails).
Automation answers “how the work gets done”; digitalization answers “how well it went”. Equipment executes automatically while management sees it in real time.
The solution has three parts that can be added flexibly on top of automation equipment, and your existing machines can be retrofitted for data collection:
By phone or form: number of saws and slab length, daily output, workshop floor dimensions. Site photos speed things up.
Free on-site measurement to confirm equipment placement, power and compressed-air supply, and discuss the scope of the retrofit.
We issue an equipment layout drawing and a capacity/labor comparison sheet so the numbers are clear before you sign.
Manufactured at our Tianjin and Chengde R&D and production bases, with quality checks on key components throughout, delivered on schedule.
Installation, wiring, commissioning and trial run in one go, with on-site training in operation and daily maintenance.
12-month warranty + lifetime technical support, service requests answered within 48 hours, parts stocked in advance.
Leave your workshop details and an engineer will call back within 24 hours with a free layout drawing and estimate.
